
Whilst the majority of Port is now made with modern methods
using state-of-the-art vinification technology, a small proportion
is still produced by the time-honoured method of treading.
In either system, fermentations are relatively short (about
two days) because Port is a fortified wine. Fortification,
which involves the addition of natural grape spirit to the
fermenting juice, intentionally interrupts the fermentation
process at a point when approximately half of the grapes’ natural
sugar has been converted into alcohol. This accounts for
Port’s characteristic rich, luscious style and also
contributes to the wine’s considerable ageing potential.
Given the short fermentation cycle it is crucial to extract
as much flavour, colour and tannins as possible from the
grape skins.
Graham’s continues to make some of its Port by treading
in stone ‘lagares’ (shallow treading tanks). The
Upper Douro is one of the last places in the world where traditional
treading has been maintained. This is not done to entertain
visitors but quite simply because it continues to produce some
of the best Ports. However, the old lagares require manpower,
an increasingly scarce resource in the Upper Douro and temperature
control is difficult. In order to address these problems, Graham’s
winemaking team developed the world’s first purpose built
automated treading machine. This ‘robotic lagar’ is
a low and square stainless steel tank fitted with mechanical
treading pistons whose gentle movements replicate the action
of the human foot by actually treading the grapes against the
floor of the tank, unlike other methods recently introduced
to the Douro which simply push the ‘cap’
down into the juice beneath. Trials with the prototype started
during the 1998 vintage and were continued with further development
during the 1999 vintage. By the 2000 harvest, three robotic
lagares had been fitted in the newly refurbished winery at
Quinta dos Malvedos and they were to immediately prove their
worth, making simply outstanding wines. They have produced
Ports that surpass the quality of traditional foot treading
lagares, while at the same time eliminating the latter’s
shortcomings. The introduction of Graham’s robotic lagares
has proven to be a landmark in winemaking in the Douro Valley.
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Robotic lagar at Malvedos

Traditional lagar at Malvedos
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